Mon
02
Dec
2024
"The ability to adapt to and survive the environment, finding a niche to live regeneratively meeting one's needs, maintaining a spiritual connection to the Earth, leaving a 'net negative'
resource and pollution footprint behind during one's lifetime."
Ideally, the environment left at the end of one's life is better overall than the beginning of one's life, leaving an inheritance for the 'Seventh Generation' in the future.
Points to consider
- Economic plant species
- the past, present and future
- key to transitioning away from fossil fuel
- many biotechnology opportunities
- key species
- hemp
- bamboo
- macroalgae
- microalgae
- palms and ferns
- agaves and cacti
- Appropriate Technology
- a key adaptation strategy and very useful
- IP mainly in the Creative Commons
- money, skills, tools and materials to build the 'Apptech'
- appropedia.org
- renewable energy
- key to the transition
- energy everywhere available for harvesting
- manufacturing opportunities
- maintenance jobs
- landscape regeneration
- 'Green Walls' with economic plant species to defend against encroaching desertification
- Carbon footprint
- adaptation to climate change. How?
- Permanent Biochar Carbon Removal (BCR) for 'Inertinite'
- globally paid credits for BCR in the 'Carbon Removal Marketplace' (CRM)
- Biochar production technologies (extensively blogged about with a LOT of intel on this website)
- Biochar integrated into both ecology and economy with economic opportunity at scale (ideally household, community, bioregional, National).
- Water footprint
- rainwater harvesting
- sustainable lake, river, stream water harvesting
- Desalination of saline water eg. Seawater, brackish groundwater
- Atmospheric Water Harvesting (AWH)
- chemical footprint
- consumption of circular products using 'Green chemistry' which means avoiding fossil fuel based products and polluting chemicals
A question to the United Nations if I can be so bold with my ego checked at the door. We're all standing on the shoulders of giants, including me:
Why not help people living in poverty get out of poverty with biochar kiln 'manufacturing credits' for skills training, tools and steel (directly from UN climate finance), produce biochar from
biomass waste with many essential survival applications (including WASH, growing systems and building) and help cool the Planet down for everyone and other species, including the
buyers of 'Carbon Removal credits' (on a proposed transparent pseudo free market UN CRM platform) and donors of climate finance in general?
Problems
- Measurement, Reporting and Verification (MRV) for the CRM eg. Could use the 'Biochar App' or something similar based on cheap sensors fed into smartphone and cloud software
- 'manufacturing credits' could be paid directly to manufacturers eg. at the community level, with transparent documentation for the ability to be audited
Sun
24
Nov
2024
Plants. The past and the future with upgrades for climate change...
- economic plant species
- bamboo eg. Tulda
- hemp (https://hempcarbonstandard.org/about/)
- macroalgae eg.kelp
- microalgae eg. Spirulina
- Plants for a Future (https://pfaf.org/user/)
- Nugent, Jeff, 'Permaculture plants: Agaves and Cacti, SARI, 2016, Australia
- Nugent, Jeff, 'Permaculture plants - A selection', SARI, 1996, Australia
- Nugent, Jeff, 'Permaculture plants: Palms and Ferns', 2016, SARI, Australia
- Toensmeier, Eric, 'Perennial Vegetables', 2007, Chelsea Green Publishing, USA
- Laws, Bill, 'Fifty Plants that Changed the Course of History', 2010, Quid Publishing, Australia
and many more!!
->
- biomass waste->
- Pyrolysis->
- Biochar, for permanent Carbon removal/Inertinite eg. Flame Cap 'Algorithm' Panel kiln (optional heat (biomass drying) + electricity for exxy but awesome kilns eg. ECHO2) ->
- AWH (intermittent (day/night)/continuous (awesome), unpowered (solar thermal eg. Biochar hydrogel paint)/ powered (solar PV for a machine or fans)) or desalination (RO, CDI, solar; graphene
membrane (?2 stages) for RO + activated Biochar/Carbon for pathogens and contaminants) or groundwater or rainfall or river water
->
Soil-based growing systems
1. Regenerative Agroforestry System (RAS), using swales, Zai pits or Swale-Zai pit hybrids, with optional 'Measured Irrigation' tech (https://www.measuredirrigation.com/)
->(back to top)
Soil-free (but not water-based) growing systems
1. CompoChar
2. Hemp bioplastic 90L fabric pots with inoculated biochar: manure 1:1 for eg.dwarf fruit trees
3. Permachar Wicking Pots, with inoculated biochar: manure 1:1 for eg. herbs
Water-based growing systems
1. Microalgae (freshwater: AWH, desalination of seawater, desalination of groundwater; saline water: seawater, brackish groundwater): (monitoring, motorised paddle, semi-transparent Perovskite PV
lid, Carbon-based SSB, scaleable raceway ponds)
->fish food (or human consumption)->Integrated multi-trophic aquaculture (IMTA) (https://a-culture.com.au/)->fish (freshwater/saline)
->fish poo
->water plants
eg1. for freshwater: taro, mint, arrowroot, yams, chestnuts, cress etc.
eg2. for saline water: seaweed, for human consumption or Asparagopsis, for cows to decrease methane emissions from burps and farts
Fri
22
Nov
2024
The ol' maxim 'Save the Planet' could be interpreted in a number of ways.
It would be ridiculous and ignorant to believe one person could save all species, climate and Civilization as we know it. Collaboration is the new black - or even the new 'black-green'. Project
based collaboration, I believe, is now the key to 'Saving the Planet' and can work physically and culturally on the household, community, bioregional and global levels. There's still a role for
National Government planning and finance (with broad consultation on policy) or even Global pledges eg. Carbon emission targets, or even a UN-led Carbon Removal Marketplace (CRM) platform
proposed below but ultimately it's what is done on the ground that matters and contributes to healthier ecosystems and improved living standards for most involved.
Development isn't something that should be 'done to other people' but it often is. Maybe the world climate finance for developing Countries can improve the development game with more community
led projects but maybe not. A new agreement at COP29 in Baku called the 'Baku Finance Goal' is building a new Carbon credit scheme, spending some but presumably not all of the money on this. The
voluntary Carbon credit market has an appalling track record for useless projects eg. tree monoculture plantations and corruption. A UN controlled ledger hopes to change that with complete
transparency for Countries that can't manage their own ledgers (according to who?) and a State to State Carbon trading system (with less transparency) in place to fill the gaps. Or, at least,
that was what I managed to work out but it may be interpreted differently. Kind of like running 2 horses.
I have a proposition, though a little late for COP29. I believe a better idea would be to design, build and manage a CRM platform by the UN for the free market, which can accept money for purchasing 'Carbon removal credits' from Carbon removal projects eg.BCR, from any entity including Governments, any companies and individuals, which is effective, transparent, measures Carbon removal at the 'source' for easier Carbon accounting, similar to puro.earth but using a less complex and more streamlined MRV system, and whatever other criteria are deemed essential for a 'good' platform. Carbon removal projects could be limited to Countries where money is needed to be distributed for climate justice and adaptation. In the case of BCR, which make up the lion's share of Carbon removal projects, 'manufacturing credits' for accredited small to medium sized fabricators to produce biochar production technologies and the tools to build them could be purchased by the CRM platform from a separate fund. So, I guess you could say the CRM platform takes the best attributes from both a free and subsidised market. In addition, there could be another separate fund supporting NGOs doing skills transfer for BCR projects linked in to the CRM platform. Could be a job for COP30?
Some notable projects out there are setting the new standard for sustainable development with BCR eg. Planboo (planboo.eco), CarbonKapture (carbonkapture.com), PlantVillage
(plantvillage.psu.edu), Dutch Carboneers (dutchcarboneers.com) and Aqueous Solutions (Aqsolutions.org) and more. These projects are integrating BCR into communities with a focus on growing
systems eg. Agroforestry for coffee growing in Columbia (PlanBoo), plant pest and disease control in African villages and more (PlantVillage), conservation (various) and other applications
eg. Water filtration (upcoming book "A field guide to biochar water treatment" from Aqueous Solutions). For more general information, the International Biochar Initiative is recommended
(biochar-international.org). There's also a great biochar farmers guide available for purchase at anzbig.org/farmers-guide-2024
The projects can also serve as a model for other communities in particular those with similar physical and cultural parameters BUT biochar is universal - where there is a climate, sunlight,
water, nutrients, minerals and plants (with optional soil for microbes, fungus and fauna) there can be biochar produced - just need some biochar production tech, the skills, tools and materials
to make it and a good dose of optimism.
Ultimately, a given community needs to take ownership of their projects, lead them and make their own choice that yes, they need help, and choose who helps them which is now enabled by the
Internet where there is access to it everywhere with the 'Starlink Mini'. It's a great opportunity for the altruist ideally via NGOs to assist local people achieve their 'sustainable development
goals', do good, feel good, learn about other cultures, meet some new people, whether it be as a consultant, project manager, engineer, technician, educator, journalist or even field worker (or
something else). But, there's an important teaching here...some communities don't want to be 'helped' but given the urgency of the 'Climate Emergency', this would be in the minority of cases but
should be respected.
I suggest if you're considering a biochar mission (eg.Flame Cap 'Algorithm' Panel Kilns - see the web page on this site for more information), do extensive background research and make the
contacts eg. LinkedIn. Once a mission is teed up, before you go learn some of the National language (and local language once on site), count the financial beans with enough cash in reserve and
have a go - there's a good chance you'll learn more from the locals than what you can share with them.
Make some new memories and take more risks! Enjoy that imperfect world...
Wed
30
Oct
2024
If I had to prioritise Biochar for household and communities I would suggest the following main applications:
Biochar for
- bioenergy
- biochar-producing TLUD stoves for cooking and water pasteurisation/boiling (to kill water-borne pathogens)
- water filtration
- gravity fed Biochar filtration for a final treatment step if toxic and/or carcinogenic chemicals are present eg. PFAS 'forever chemicals', agricultural herbicides and
pesticides and more...
- Atmospheric Water Harvesting (AWH) 'Hydrogels' if no other water source (experimental, see web page on this site)
- sanitation
- Biochar in urine/piss buckets
- Biochar and bokashi humanure toilets
- hygiene
- Biochar added to ?ethanol-based liquid soap for hand washing
- growing systems
- biochar-based media for seedling raising
- hybrid swale and Zai pit systems (Kenya) for biochar-based Regenerative Agroforestry Systems (RAS)
- building
- hemp(char)crete preformed panels for, eg. 6 or 8 sided yurts
- hemp(char)crete load-bearing building blocks
- charclay bricks
- besser blocks made from charcrete
- Biochar filled floor tiles
- Biochar filled roof tiles
- Biochar paint (great for indoor temperature and humidity control)
- Biochar filled bench tops and more...
- Biochar air filtration if in an environment with poor air quality eg.cities/urban areas, agricultural areas still using open air burning practices
I should also mention too that biochar, in some cases, can be used in a cascade of uses.
eg. air filtration->water filtration->sanitation->growing systems (permanent Carbon sink)
eg2. air filtration->water filtration (community scale)->building (permanent Carbon sink)
Biochar production technology
- small scale
- TLUD stoves eg. Navigator series (see web page on this site)
- small to medium scale
- Kon-Tiki cone kilns (see KTE web page on this site)
- medium scale
- Flame Cap 'Algorithm' Panel Kiln (see web page on this site)
- large scale
- batch
- continuous
- many options!
That's all for now!
Thu
17
Oct
2024
Here's the link.
Pro fossil energy policies (both sides of Gov)->More approvals of fossil expansions and new fossil projects->more fossil mining eg.coal mines, offshore gas and land-based fracking->more domestic use of fossil (though some is imported) and fossil exports (world's third largest fossil exporter)->more fossil combustion domestically and overseas->CO2 increase in climate system->increased climate change/global heating->environmental change and extreme weather patterns->eg. Damage or destruction of naturally occurring freshwater sources (rainfall, lakes, glaciers, rivers, streams, groundwater, wetlands and more)->water insecurity eg.potable water for drinking, sanitation (leading to more water-borne and other disease), growing systems and more...
but there is a new 5 point strategy offered by the 'Global Commission on the Economics of Water'. (1)
What can be done in Oz?
Why not pull the 'water trigger' that still could be pulled on a number of current and future fossil projects? Alternatively, the ol' 'Ancient sunlight lever' (blogged previously) could be pulled
which could build a moratorium on new fossil fuel project expansions and mines and no more Gov subsidies for existing or new projects. With a Federal 'Just Green Transition' plan, jobs can be
found in the renewable energy sector and where reskilling/training is needed for ex fossil workers, it should be free, for the future energy industry/'future of energy'.
Why be distracted from the Global 'Climate Emergency'?
'Water Wars' can happen anywhere! In fact, we've got our own local water wars happening at Beetaloo Basin in the NT (2) where there's escalating fracking development and the Doongmabulla Springs
in QLD (3) where there's the Carmichael coal mine that's poisoning the Springs and draining the water. There's also the Murray-Darling basin, which has been fought over since Federation (a
favourite topic of mine at Flinders University). Water is not just a precious resource for survival but is deemed Sacred by many Indigenous peoples for probably as long as human existence. More
recently, by Non-Indigenous farmers, which includes my family for 7 generations in Victoria and more than 300 years in Ireland. Though, there was land clearing that happened but that's a whole
new can of worms.
Desertification expansion is predicted with global average temperature increases above 1.5 degrees with a small likelihood of increasing to around 4 degrees Celsius and 'stabilising' which would
be a disaster for all living species.
I'm on a 'Sustainable adaptation' mission to harvest water via 'Carbon negative' Biochar technology from the atmosphere (Atmospheric Water Harvesting), polluted or brackish water or even from
seawater. Biochar has some remarkable properties in addition to permanent Carbon Removal that makes it a highly suitable candidate for these applications including a high (variable) surface area
that is hydrophilic with a very high (also variable) Water Holding Capacity and robust solar thermal/absorber properties for steam generation, water pipe heating etc. I suggest trawling the
Internet, including frontiersin.org and researchgate.net/search and mdpi.com (and more) to update your knowledge on this broad topic.
Maybe you could design and build something and share it with the world?
Mon
07
Oct
2024
Decentralised and distributed floating/stationary green methanol production hubs for offshore maritime vessel fuel refilling. Why methanol? Methanol has the potential to be a 'C neutral' fuel used in fuel cells to power electric engines.
How could the methanol production process be powered?
- floating wind, wave and solar offshore energy production
https://noviocean.energy/technology/
- powering and integrated with a floating/stationary platform for
Alternatively, there could be a direct solar-powered process producing methanol directly from seawater
https://onlinelibrary.wiley.com/doi/full/10.1002/er.4627
How could it work?
- maritime vessel refuelling offshore, possibly in harbours eg.floating rafts or en route along a shipping lane at ?abandoned oil rigs or artificial islands with probably more options too!
NOTES
Probably better than the kelp biomass pellet/TLUD idea previously blogged.
Could open up more shipping routes.
Could use smaller freight ships with less range.
'Fill her up with green methanol?'
If you can refuel planes in the sky, why not ships at sea?
This idea, though half-baked but I believe conceptually gold, could solve many logistics problems.
Maybe anything could be moved anywhere while being globalisation agnostic. But ideally, problems could be solved with In Situ Resource/Renewables Utilisation but in many cases a combination of global logistics and ISRU would be needed.
Regarding biochar kiln logistics, for eg., what is the most efficient way/route to export 'Green steel' eg. Corten from South Australia into Bolivia via Northern Chile?
In the case of corten, at the source, the corten could be produced from greener mining eg.machinery electrification, and green steel production eg.Green Hydrogen magnetite reduction, along the trade route, the fuel used is 'green methanol', at the destination, a fabricator makes a kiln (local jobs), eg., a Flame Cap 'Algorithm' Panel Kiln, and the biochar is produced in the kiln In Situ/on location where the waste biomass is located (minimal biochar logistics Carbon footprint).
OR POSSIBLY EVEN BETTER
Another application of the noviocean tech could be for maritime vessel (eg.electric powered catamaran with SSBs) battery charging in harbours or even further out, integrated with floating offshore wind energy platform tech, using again, a combination of wind, solar and wave energy but for temporary vessel docking and charging. For eg., anyone fancy an electric catamaran ride around Australia? Or even for public transport or tourism links along smaller distances, not necessarily just between capital cities. A network of the floating renewable energy hubs/recharge points could be built around the country's coastline - a lot of investment would be needed but if it worked - Awesome!! And that's just Australia...please get in touch if you're interested.
For now, that's the best I got.
Sun
29
Sep
2024
“Biochar is a form of biomass that has been thermally decomposed in an oxygen-limited environment. Its potential to enhance crop yields, bolster plant disease resistance, detoxify soil, and
sequester carbon is well documented.”(1) And that’s just for farmers...
I started researching biochar in 2009 at Byron Bay in NSW, Australia while studying a Diploma in Permaculture which I completed in 2010. What fascinated me the most about it was it’s almost
‘magical’ properties – even at that early stage of world biochar research, there seemed to be unlimited potential with an exponentially growing list of applications eg. water filtration, growing
systems, hard infrastructure, Carbon fibre, PV cells, solid state batteries, thermal storage etc. The list is still growing. But – having trained in medical and environmental science in a former
life, over the following years I tried to science out these ‘magical’ properties and demystify this Carbon-based and ‘Carbon negative’ material of the future which can help combat climate
change.
What makes biochar special? As it turns out, there are many chemical and physical properties in variable combinations of importance depending on the biochar. But one specific property caught my
attention – surface area. There seemed to be an improvement of biochar efficacy eg.adsorption, electron transfer etc. in a number of biochar materials chemistry research papers I have read over
the years when the surface area of a specific biochar is higher than it’s competitors in the study - but not always.
Firstly, to be clear, the surface area of a piece of biochar is irregular and forms a ‘3D hierachical biochar matrix’ down to the nanoscale level. There are micropores (less than 2nm), mesopores
(2nm to 50nm) and macropores (greater than 50nm) across the surface which greatly contribute to the overall surface area. This allows for great adsorptive capacities and also allows small
dimension molecules, such as gases and solvents, to be absorbed(2). Although numbers greatly vary, the overall surface area of 1 gram of biochar could be anything from 300m2 upwards. In a kelp
battery study(3), an activated Carbon electrode (which could be fabricated from biochar feedstock with subsequent activation) was built with 4425 m2 per gram surface area. Incredible (though I
couldn’t find the specific species of ‘brown macroalgae’ in the paper). Fast growing and Carbon sequestering hemp and bamboo are also promising candidates. The advantage for soil applications is
the enormous variety of microbes and fungi that can find shelter and mine resources in the pores. The surface is also hydrophilic or ‘water loving’. In fact, some biochar can adsorb more than 10
times it’s weight in water – but there is a a fuzzy logic around ‘Water Holding Capacity’ (WHC), which is affected by different soil types/hydraulics and surface area. The general increase of WHC
with biochar is great for growing systems as this water is conveniently slow released – essentially, a primitive form of irrigation, though there is also the issue of ‘plant available water’
which is too complex to explain in this article. Then there’s dye removal, heavy metal removal, pesticide and herbicide removal, toxin removal and more – many chemicals love to bond on to the
surface chemistry of the biochar. There are many different binding/bonding sites on the surface. The nature of these binding sites also varies between biochars. It partly depends on the chemical
characteristics of the soil that biomass is grown which sucks up minerals during the plant’s life and after pyrolysis (breakdown and volatilisation of the biomass under heat, which can take place
in limited or no oxygen), those minerals are locked into the ‘3D hierarchical biochar matrix’ of the surface and many provide unique binding sites. The number of these binding sites will also
vary between pieces of biochar. So, it seems there are a few variables in play here: surface area, type of binding sites and the number of binding sites. Every piece of biochar is unique!
So, if surface area is so beneficial, how can it be increased? The most simple way is to burn the biomass with a low moisture content (MC) <15% in a stove or kiln that is energy efficient so
the biomass burns at a high ‘Highest Temperature Treatment’ (HTT) eg. 750 degrees or even hotter (in the case of controllable pyrolysis temperatures in some continuous biochar kilns) though there
are other variables too. But, there is a trade-off here – the higher the temperature of the stove or kiln, the lower the ‘mass yield’ (the yield of biochar mass after a burn). So, as a biochar
maker, also known as a ‘Charista’ you need to make a choice – higher surface area V higher mass yield? How can you choose, well, it depends on the application! For eg., air and water filtration
work more effectively with higher surface areas (indeed, there are many ‘activated Carbons’ that exploit this property). Most growing systems that I’ve researched and invented or adapted operate
well with a trade-off between surface area and mass yield using mainly Kon-Tiki biochar kilns (using ‘flame cap’ operating software) and Top-Lit UpDraft (TLUD) stoves for biochar production(4).
I’m now developing a new kiln called the ‘Flame Cap ‘Algorithm’ Panel Kiln’ with expandable volume, minimal feedstock processing and easy logistics. If abundance of biomass is not an issue, then
go for a higher surface area by drying out your biomass as much as possible below 15% MC but the mass yield will be lower. This should cover many applications – I don’t remember ever reading a
statement or conclusion that listed high surface area of biochar as a disadvantage for a given application.
In conclusion, although there may be many new terms introduced in this article, I hope I have enticed you to do more research about biochar – especially it’s high surface area property. Biochar
has proven durability in the field in the past with ‘Terra Preta’ (Dark Earth) and a massive Carbon removal potential with a 100 million years ‘half life’ if it meets the 'Inertinite Benchmark of
Random Reflectance' >2% (5) . Crystallisation of phytoliths/plant stones/plant opals/PhytOCs could be a major factor here for permanence too. Biochar applications are growing exponentially
year by year. I think it’s difficult to screw up Civilisation with biochar if it's feedstock is using biomass waste that would have otherwise released Carbon emissions. Biochar Civilisation could
advance with ‘sustainable adaptation’ to climate change using 'Carbon removal' as it's key. I say, research, design, build, test, develop and commercialise as many biochar making technologies and
applications as possible and help save ‘Planet A’!
REFERENCES
1. Joseph, S. and Taylor, P., ‘A farmer’s guide to the production, use, and application of biochar’, 2024, ANZBIG, p.12
2. Lehmann, J & Joseph, S, ‘Biochar for Environmental Management: Science, Technology and Implementation’(2nd Edition), 2015, p.95 (note: 3rd edition is now available)
3. Zeng, J, Wei, L and Guo, X, ‘Bio-inspired high-performance solid-state supercapacitors with the electrolyte, separator, binder and electrodes entirely from kelp’, 2017, Journal of Materials
Chemistry A, p.1
4. www.permachar.net
5. Sanei, H, Rudra, A, et al, 'Assessing biochar’s permanence: An inertinite benchmark', 2024, International Journal of Coal Geology, p.1
Fri
13
Sep
2024
Just had a period of reflection about where biochar could go in the future. Here are some of my points of interest...
What stove and kiln tech could be used for ISBUCU and RICB?
- The small/ISBUCU scale could use the TLUD stoves for biochar
- The small scale to medium scale could use the KTEs (a flame cap cone kiln) or other ideas, such as the 'Ring of Fire' (a flame cap tube kiln)
- The medium scale could use the yet-to-be-built Flame Cap 'Algorithm' Panel Kiln (with expandable volume and minimal feedstock processing)
- The large/RICB scale could use continuous pyrolysis kilns eg.rotary or conveyer, with cogeneration for process heat (feedstock drying, space heating etc.) and heat to power
(ORCs, Stirling engines, TEGs etc.)
RICB
A network of RICBs within National boundaries could be built as an objective for a just green transition to more closely integrate ecology and some, but not all, physical economy. Basically - a
system within a system, or rather, holarchies within holarchy, like running a second horse for an insurance policy against global inflation and recession (possibly caused by a range of factors
including climate change, war, pandemic, cyber attacks, general AI sentience, quantum computing (Shor's algorithm) etc.). I predict the system would have greater economic complexity/diversity,
stability and sustainability than the present physical economy, with a combination of Traditional approaches eg. First Nation's 'Care for Country' (which includes a spiritual dimension) and
contemporary 'Environmental Management' approaches, with some overlap, for water management and conservation to increase climate resilience and preparation for climate-related disasters (and
whatever else). Regenerative agriculture, agroforestry, forestry, horticulture, permaculture and other industries/stakeholders could play into it too. A prototype of a bioregion was built in
South Australia, known as the AMLR NRM board, but was shut down in SA on 1/7/2020. A map of bioregions could be used as a basis for the system found here:
https://www.dcceew.gov.au/environment/land/nrs/science/ibra
but ultimately every existing system or 'overlay' will crossover and interact between RICB boundaries. I consider each RICB as a multi-functional cluster that would be both competitive and
collaborative with other RICBs in the network. A flat management hierarchy with representatives from every RICB in communication could be implemented. The tricky bit is how this system
could integrate with the Federation and local Gov in Oz and what resources could be allocated to achieve it's goals.
Bioregional Integrations
Scalable appropriate technology ideas, can flow from the small to the large and the large eg.bags of biochar from Council green waste, sewage and crop processing waste eg.hemp; food and medicine (grown in biochar), building materials eg.hempcharcrete, bamboo etc. to supplement the small if it can't be produced/not efficient to produce at the household scale. Circularity of biochar could include using crop waste to produce biochar to grow more crops with more crop waste converted to more biochar... - regenerative motion around the circle! How many regenerative circular cascades of uses of biochar can you imagine? Some cascades for biochar will ultimately end in permanent and linear C sinks eg.buildings, paths, roads etc. - but not all.
Steel
For every logistics problem there is a solution. If it moves, it uses energy and probably, at this point in time in Oz, with a C footprint. Steel, essential for stove and kiln production at this point in time anywhere, can be produced in Oz but it has to compete on the world market.
https://oec.world/en/profile/bilateral-product/iron-steel/reporter/aus
Or - could 'Green steel independence' (similar to real 'Energy independence') be achieved in Oz, given that we have more iron ore and renewable energy than we could ever use? Could be a question for a future blog.
Kiln selection
It's not just the available biomass waste/biochar quantity requirements that determine the scale of pyrolysis kilns/machines needed. It's the application - possibly in a cascade of uses, directly/indirectly (after inoculation with nutrients, minerals, microbes and fungus) applied to the fields or integrated with other systems and/or technologies.
There's also an increasing number of specialised kilns for a specific feedstock.
Advanced biochar-based materials may also require specialised kilns.
So, the pyrolysis kiln tech is now in muddy waters.
I'm now moving along the track of embedded operating software for custom stove and kiln hardware.
You are welcome to contact me on the 'Contact' page for an initial free kiln consult and we can talk shop.
That's all for now :)
Thu
01
Aug
2024
I started my biochar kiln journey July 2015 with a modified version of Kelpie Wilson's pyramid kiln with 3mm mild steel and top folds. I caught the biochar bug and wanted to make more of it so I
reverse engineered Hans-Peter Schmidt's and Dr Paul Taylor's 'Kon-Tiki' 1.2m kiln also in July 2015, using 3mm mild steel. I wanted a kiln with less weight that could be easily moved around so I
designed and built my first flatpacked 'Flat-Tiki' V4 biochar kiln in September 2015, based on the Kon-Tiki truncated cone kiln but in a hexagon which I called 'Hybrid', as the bottom could be
expanded by digging a central pit.
In July 2017, I designed and built the 'Flat Modular Biochar Kiln' after designing and using a number of other 'Flame Cap' biochar kilns. This kiln would be better, I assured myself with the
ability to expand the volume and flatpack modular panels for easy logistics. After a few burns, I realised the ends were too wide and the ends and sides possibly too low. The truncation/area of
earth between the side panels of the kiln was too wide too. I didn't have the money to build a new one so I went on to design and build the Oregon 'Hybrid' in August 2017, based on Kelpie
Wilson's 'Oregon' kiln and Flat-Tiki 'Carbon' in Ocober 2017 with higher sides and basically a flatpacked hexagonal truncated cone, similar to the Kon-Tiki cone kilns and compared to
Flat-Tiki V4, a larger volume, thicker steel (initally 2mm mild steel with top folds that majorly warped) and a tab and slot system - an improvement over the Flat-Tiki V4. After a couple versions
of 'Carbon', I worked out that I needed 3mm steel with higher minimum yield strength so I went to HW350 structural Corten/'weathering' steel. The steel worked great but the panels were too heavy
for one person operation - as it was just me operating it, I gave up. A similar concept was used in Nepal where there were more people, usually in villages, to manage the panels eg. assembly and
disassembly. Octagonal flatpacked Kon-Tiki cone kilns were popular due to their logistics mobility and used bolted external folds for easy assembly and durability as these are external to the
fire cavity.
I went back to Kon-Tiki cone kilns - I was still trying to solve the logistics problem, so I designed a new variation of the original Kon-Tiki 1.2m kiln I designed and built in 2015 and updated
the steel to 3mm HW350, put it on wheels with a tipping cradle and called it a Kon-Tiki 'Rolls', a double entendre on wheels and being a premium product like a Rolls Royce car which I thought
would drive sales. I sold a couple of them but the problem was no available, large enough, cheap enough and flame retardant castor wheels. Suspension could have worked well but ultimately too
much cost. There were many supply chains. The cone tipping feature was also a little unstable. The logistics problem also wasn't solved moving the kiln on and off my trailer, with ramps, which
still required 2 people to move - I had to ask my neighbour to help me unload for the first time so it ended up becoming a stationary kiln - not what I had intended it to be.
I then went back to a stripped down Kon-Tiki 1.2m kiln I called the Kon-Tiki 'Essential' designed in March 2022 with Dr Paul Taylor and built in July 2022, with a view of stationary use but could
be loaded onto a trailer if needed by two people. The costs were still high for manufacturing but the integrated system I designed around the KTE (see 'Kon-Tiki 'Essential' (KTE) latest system'
web page) works almost perfectly for gardeners, including me. I even made the drain optional to reduce cost and went for a Galvanised heat shield that was cheaper than HW350 but was durable and
light enough to do the job. It's been on the market for a couple of years but not much interest though they're still available for purchase (and work great).
In July 2024 this year, Dr. Paul Anderson, also known as 'Dr TLUD' (a pioneer of the Top-Lit UpDraft movement) contacted me. I had just finished testing a new design of Navigator TLUD stoves and
burners so was excited to hear from him. He contacted me because he had found design work on my website, under the page of 'Bamboo Biochar Kiln' at permachar.net, that he classified as a 'Panel
Kiln' and was interested to talk about it as he had also been doing design work and research into panel kilns earlier in the year. He also found photos of the 'Flat Modular Biochar Kiln' on the
internet without a source so I pointed it out to him that it and the concept had been documented (though light on detail) on my website 7 years ago. This got the conversation started.
We got talking about the benefits of what I now called 'Flame Cap Panel Kilns', in agreement with his nomenclature for the purpose of marketing and design communication. He had uncovered the main
application for panel kilns which I hadn't made the connection to - on field biochar production (which I had previously given up on with the Kon-Tiki cone kilns until I was inspired by the 'Plant
Village' Prosopis woody weed to biochar project in Kenya earlier in the year for the X-Prize 'Carbon Removal' contest). Then the penny dropped - the physical scalability/expandability potential
of a panel kiln (with one or many units of custom lengths and volumes) is huge which could be very appropriate for large windrows or piles of field biomass waste. This was enough to get me hooked
again on expandable, flatpacked and modular 'Flame Cap Panel kilns' so, with Dr TLUD, designed a kiln together called the 'Algorithm' flame cap panel kiln. It was basically a 'Bamboo Biochar
Kiln' but built from 3 standard (HW350, with minimum yield strength of 350MPa) sheets, for a basic test unit also with optional length expansion and possible truncation for more volume - the
panels were larger and roughly 4 foot/1.2 metre panels which could be stacked on a standard pallet (1165x1165 in Australia), for shipping new kilns and with or without a pallet for moving the
kilns between jobs/sites eg., the panels would also easily fit on a a 6' by 6' or 8' trailer or ute - perfect for the Barossa Valley wine region (where I'm based) and other wine region logistics
in Australia, and possibly overseas in many other wine regions.
*Future possibilities*
But the dream doesn't stop there. We're talking about many different biomass feedstock (waste) types from different plant-based industries could be used in the 'Algorithm' (and other panel kilns
made from what Dr TLUD calls 'Obtainium' - 'whatever steel you can get' though there are some safety issues with this for certain alloys, eg.Zincalume in Australia, which can only be heated to
200 degrees C before releasing toxic emissions, Lead (Pb) based paint (uncommon), galv Zinc (Zn) welding 'Metal Fume Fever' which can be managed with good ventilation and a respirator etc., with
less feedstock processing than a Kon-Tiki cone/flatpacked cone kiln due to it's expandable length (perfect for long bamboo culms and limb wood), and easier logistics. Emissions evaluated in the
article 'Emissions and Char Quality of Flame-Curtain "Kon Tiki" Kilns for Farmer-Scale Charcoal/Biochar Production' (Cornelissen, G et al, 2016) shows that flame cap/'flame curtain' operation
produce 'relatively low emissions'. In other words, a farmer/gardener could have all the benefits of a flame cap/'flame curtain' panel kiln with relatively low emissions compared to some other
kiln types (helped if the biomass has a moisture content (MC) of less than 15%), though I would like to get emissions testing done for the 'Algorithm' kiln when I can afford to do so just to be
certain given this idea could go viral like the Kon-Tiki kilns did.
Some of the biomass (preferably waste) feedstock types could include bamboo (around the world), forestry/agroforestry waste (around the world), woody weeds eg.Prosopis (Namibia, Kenya and
elsewhere), olive trees (Adelaide Hills, Australia) etc.; straw eg.rice (India, Thailand and elsewhere), wheat, sorghum etc.; hemp stems (around the world), vine prunings and vine wood (wine
regions), coffee plant prunings (coffee regions), orchard prunings (many places) and more!
So, the next steps are building the 'Algorithm' panel kiln test unit, testing it, developing it and commercialising it (many business model options) for the Australian market.
Anyone interested in getting involved in an R&D cluster for the 'Algorithm' in Australia (or anywhere that can access the same steel) please get in touch so we can compare the results with a
standard test unit, refining the design and maybe achieve something worth sharing with the world, possibly commercially with an open source and decentralised approach to manufacturing.